The Area Asphalt Plant Manager is responsible for overseeing the operations, production, maintenance, and personnel of four asphalt plants. This role ensures the efficient and cost-effective production of high-quality asphalt while maintaining strict compliance with safety, environmental, and regulatory requirements. The manager will lead plant teams to optimize production efficiency, improve reliability, and drive continuous improvement initiatives.
Key Responsibilities:
Operational & Production Management:
• Oversee daily production and operations across four asphalt plants to ensure efficiency, quality, and cost control.
• Implement and monitor plant performance metrics, ensuring optimal output and minimal downtime.
• Coordinate production schedules with sales, paving, and estimating teams to meet customer demand.
• Ensure proper calibration of equipment and adherence to mix designs, maintaining consistency in asphalt quality. Financial & Budgetary Oversight:
• Manage budgets, cost controls, and financial performance for each plant.
• Analyze production costs, optimize material usage, and identify areas for cost savings.
• Ensure accurate and timely reporting of production data and financial performance.
Personnel Management & Leadership:
• Lead, mentor, and develop workforce to enhance performance and engagement.
• Oversee workforce planning, hiring, training, and performance evaluations for plant personnel.
• Foster a culture of teamwork, accountability, and continuous improvement.
Safety & Compliance:
• Ensure all plants operate in strict compliance with company safety policies, OSHA regulations, and environmental guidelines.
• Conduct safety meetings, inspections, and audits to identify and mitigate risks.
• Promote a proactive safety culture and enforce adherence to safety protocols.
Maintenance & Equipment Reliability:
• Oversee plant maintenance programs to maximize equipment uptime and minimize unplanned breakdowns.
• Coordinate with team to schedule preventive and corrective maintenance.
• Ensure all equipment and facilities are maintained and meet operational standards.
Quality Control & Environmental Compliance:
• Work closely with quality control teams to ensure asphalt products meet project specifications and customer requirements.
• Ensure compliance with state and federal environmental regulations, including emissions control and material handling.
• Monitor raw material quality and inventory levels to ensure consistent plant operations.
Qualifications & Experience:
• Minimum of 5-7 years of experience in asphalt plant operations, with at least 3 years in a managerial or supervisory role.
• Strong knowledge of asphalt production, plant maintenance, and material specifications.
• Strong leadership, problem-solving, and decision-making skills.
• Proficiency in budgeting, cost analysis, and production efficiency strategies. • Knowledge of OSHA, MSHA, and environmental regulations.
• Proficiency in Microsoft Office Suite, and plant management software.
Preferred Qualifications:
• Bachelor's degree in construction management, Engineering, Business, or a related field (or equivalent work experience).
• Experience with continuous improvement methodologies such as Lean or Six Sigma.
• Familiarity with DOT and state highway asphalt specifications.
Work Conditions:
• Majority of work performed at plant sites with exposure to outdoor conditions, noise, and industrial environments.
• Frequent travel required between plant locations.
• Availability to respond to plant emergencies and operational needs outside of normal business hours.
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